Drastic cleaning reduction for grinding coolant system

Drastic cleaning reduction for grinding coolant system|Bunri is a specialized manufacturer of equipment that separates and discharges sludge and chips from grinding and cutting

Drastic cleaning reduction for grinding coolant system RTG

Grinding system equipped with a new magnetic separator and a new cyclone filter in a uniquely designed tank structure.
Optimum for grinding sludge processing of magnetic materials.

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Features

  • Suitable for sandy and cottony magnetic sludge.
  • The primary filtration is performed by the magnetic separator, and the secondary filtration is performed by the cyclone filter.
  • A vortex is generated in the primary tank using the inflow of the primarily filtered clean liquid and the overflow of the secondary tank.With its centripetal force*, sludge and abrasive grains are collected in the center of the tank.
  • By improving the primary tank structure, the rotating flow speed of the tank has increased about three times compared to before the improvement. Improved centripetal force* reduces sludge and abrasive deposits in the tank.As no shower pump is required, power consumption is reduced.
  • This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated.

    * Refers to the force that acts toward the center of the circle.Vortex.

Coolant Water soluble
Category Magnetic material
Processing details Grinding
Work material FC/FCD Steel
Chip shape Sandy Cottony
Grinding chip size Ultrafine particles (5 μm to 10 μm) Fine particles (10 μm to 100 μm) Coarse particles (0.1 mm to 0.5 mm)
Machine tool Grinding machine Tool grinding machine

Mechanism

  1. The dirty liquid is primarily filtered by first passing through the magnetic separator.
  2. The primarily filtered clean liquid flows into the primary tank to generate a vortex.
    With its centripetal force, sludge and abrasive grains accumulate in the center of the tank.
  3. The supply pump in the center of the tank pumps the accumulated sludge and abrasive grains.
  4. The primarily filtered clean liquid is secondarily filtered by the cyclone filter.
  5. The secondarily filtered clean liquid flows into the secondary tank, and it is supplied to the machine by the pump.

Specifications

Dimensional drawing

Dimension table

Filtration accuracy

10 μm 90% or more

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.

Sludge distribution status

Machine tool: Grinding machine
Coolant: Water soluble
Processing flow rate: 100 L/min
Chip material: Steel

Processing flow rate

Water soluble

  • 60 L/min  120 L/min  200 L/min

Product weight

Without oil cooler

  • 60 L/min 350 kg
  • 120 L/min 400 kg
  • 200 L/min 550 kg

With oil cooler

  • 60 L/min 450 kg
  • 120 L/min 500 kg
  • 200 L/min 650 kg

* The product weight varies depending on the specifications, options, etc.

Paint color

Silver gray (Munsell No. N-8.0)

* For information about the specified color, please consult us.

Option

  • Settlement tank for conveyor type (Drive motor: 25W)
  • Chain bucket skimmer CBS
  • Relay terminal box
  • Control panel, Operation box

* Please contact us for details.

Model code

Product Photo (Example)

With settlement tank

With settlement tank for conveyor type

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
* The specifications and dimensions are subject to change without notice.
* For the oil-based specifications, please consult us.
* For information about custom products other than standard products, please consult us.

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