Drastic cleaning reduction for grinding coolant system｜Bunri is a specialized manufacturer of equipment that separates and discharges sludge and chips from grinding and cutting
Drastic cleaning reduction for grinding coolant system RTG
Grinding system equipped with a new magnetic separator and a new cyclone filter in a uniquely designed tank structure.
Optimum for grinding sludge processing of magnetic materials.
＜PATENTED＞
Features
- Suitable for sandy and cottony magnetic sludge.
- The primary filtration is performed by the magnetic separator, and the secondary filtration is performed by the cyclone filter.
- A vortex is generated in the primary tank using the inflow of the primarily filtered clean liquid and the overflow of the secondary tank.With its centripetal force*, sludge and abrasive grains are collected in the center of the tank.
- By improving the primary tank structure, the rotating flow speed of the tank has increased about three times compared to before the improvement. Improved centripetal force* reduces sludge and abrasive deposits in the tank.As no shower pump is required, power consumption is reduced.
- This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated.
* Refers to the force that acts toward the center of the circle.Vortex.
| Coolant | Water soluble |
|---|---|
| Category | Magnetic material |
| Processing details | Grinding |
| Work material | FC/FCD Steel |
| Chip shape | Sandy Cottony |
| Grinding chip size | Ultrafine particles (5 μm to 10 μm) Fine particles (10 μm to 100 μm) Coarse particles (0.1 mm to 0.5 mm) |
| Machine tool | Grinding machine Tool grinding machine |
Mechanism
- The dirty liquid is primarily filtered by first passing through the magnetic separator.
- The primarily filtered clean liquid flows into the primary tank to generate a vortex.
With its centripetal force, sludge and abrasive grains accumulate in the center of the tank. - The supply pump in the center of the tank pumps the accumulated sludge and abrasive grains.
- The primarily filtered clean liquid is secondarily filtered by the cyclone filter.
- The secondarily filtered clean liquid flows into the secondary tank, and it is supplied to the machine by the pump.
Specifications
Dimensional drawing
Dimension table
Filtration accuracy
10 μm 90% or more
* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
Sludge distribution status
Machine tool: Grinding machine
Coolant: Water soluble
Processing flow rate: 100 L/min
Chip material: Steel
Processing flow rate
Water soluble
- 60 L/min 120 L/min 200 L/min
Product weight
Without oil cooler
- 60 L/min 350 kg
- 120 L/min 400 kg
- 200 L/min 550 kg
With oil cooler
- 60 L/min 450 kg
- 120 L/min 500 kg
- 200 L/min 650 kg
* The product weight varies depending on the specifications, options, etc.
Paint color
Silver gray (Munsell No. N-8.0)
* For information about the specified color, please consult us.
Option
- Settlement tank for conveyor type (Drive motor: 25W)
- Chain bucket skimmer CBS
- Relay terminal box
- Control panel, Operation box
* Please contact us for details.
Model code
Product Photo (Example)
With settlement tank
With settlement tank for conveyor type
* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
* The specifications and dimensions are subject to change without notice.
* For the oil-based specifications, please consult us.
* For information about custom products other than standard products, please consult us.
Catalog-Download
You can download a comprehensive catalog that covers Bunri's products.
