Drastic cleaning reduction for grinding coolant system

Drastic cleaning reduction for grinding coolant system|Bunri is a specialized manufacturer of equipment that separates and discharges sludge and chips from grinding and cutting

Drastic cleaning reduction for grinding coolant system ALG

Grinding system with a new cyclone filter mounted on the uniquely designed tank.
Optimum for grinding sludge processing of non-magnetic materials.

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Features

  • Suitable for sandy non-magnetic sludge.
  • The entire amount of liquid is filtered using the cyclone filter.
  • The primary tank generates a vortex as a result of the inflow of dirty liquid. With its centripetal force*, sludge and abrasive grains are collected in the center of the tank.
  • The primary tank constantly generates a liquid flow as a result of centripetal force in order to prevent sludge from accumulating.As no shower pump is required, power consumption is reduced.
  • By improving the primary tank structure, the rotating velocity of the vortex flow has tripled compared to before the improvement. Improved centripetal force* reduces sludge and abrasive deposits in the tank.
  • This product does not use any consumables such as cartridge filters or paper filters, so no industrial waste is generated.* Refers to the force that acts toward the center of the circle.Vortex.
Coolant Water soluble
Category Non-magnetic material
Processing details Grinding
Work material Aluminum Stainless Copper Titanium Mixed chips (aluminum + FC or sintered metal)
Chip shape Sandy
Grinding chip size Ultrafine particles (5 μm to 10 μm) Fine particles (10 μm to 100 μm) Coarse particles (0.1 mm to 0.5 mm)
Machine tool Grinding machine

Mechanism

  1. The dirty liquid flows into the primary tank to generate a vortex. With its centripetal force, sludge and abrasive grains accumulate in the center of the tank.
  2. The supply pump in the center of the tank pumps the accumulated sludge and abrasive grains.
  3. The dirty liquid is filtered by the cyclone filter.
  4. Sludge is discharged from the drain section of the cyclone filter through the scraper conveyor.
  5. After the clean liquid flows into the secondary tank, it is supplied to the machine by the pump.

Specifications

Dimensional drawing

Dimension table

Filtration accuracy

10 μm 90% or more

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.

Sludge distribution status

Machine tool: Grinding machine
Coolant: Water soluble
Processing flow rate: 100 L/min
Chip material: Steel

* This is the numeric value based on the Cyclone filter APOLLO-S (APS).

Filtration accuracy

Water soluble

  • 60 L/min  120 L/min  200 L/min

Product weight

Without oil cooler

  • 60L/min 305kg
  • 120L/min 355kg
  • 200L/min 490kg

With oil cooler

  • 60L/min 455kg
  • 120L/min 505kg
  • 200L/min 740kg

* The product weight varies depending on the specifications, options, etc.

Paint color

Silver gray (Munsell No. N-8.0)

* For information about the specified color, please consult us.

Geared motor

Scraper conveyor 15W

Option

  • Chain bucket skimmer CBS
  • Relay terminal box
  • Control panel, Operation box

* Please contact us for details.

Model code

* The filtration accuracy is based on the results of our experiments, and does not imply that this level of accuracy is guaranteed.
* The specifications and dimensions are subject to change without notice.
* For the oil-based specifications, please consult us.
* For information about custom products other than standard products, please consult us.

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